Sanitary Stainless Steel SS316L DN100 T22 Intelligent Pneumatic Double Seats Mix-Proof Valves

• Customization: Available
• Temperature: Ordinary Temperature
• Certification: CE, ISO9001, SGS
• Model NO.: 01180101T220202B100
• Media: Gas, Oil, Water, Acid
• Standard: Standard
• Connection Mode: Clamps
• Power: Pneumatic
• Material: Stainless Steel
• Type: Self-Operated
• Standard or Nonstandard: SMS,DIN,3A
• Flow Medium Parts: SS316L
• Size: 1.5inch to 4 Inch, DN40-DN100
• Connection: Butt-Weld,Tri-Clamp,Male Thread,Female-Male Thread
• Integrated Body Combination: T11,T12,T21,T22
• Seal Material: Silicone, EPDM, FKM, Buna
• Power Options: Position Sensor, C-Top Controller, C-Top Controlle
• Proximity Switch: 6-36V DC, 2PC of NPN or PNP (Options)
• Working Temperature Range: -10~120 Degree
• Pressure: <=6bar(87si)
• Supply Pressure for Air Actuator: 4~8bar(58psi~116psi)
• Compressed Air Connection: Furnish Air Pipe with Air Connector G1/8"
• External Surface Treatment: Ra32~64uin(0.8~1.6um)
• Warranty: 12 Months
• Application: Food,Beer,Beverage,Pharmaceutical
• Transport Package: Strongly Seaworthy Plywooden Cases
• Specification: 1.5inch to 4 inch, DN40-DN100
• Trademark: XUSHENG, COMPASS
• Origin: Made in China, China
• HS Code: 8481804090
• Production Capacity: 1000sets/Month
• Package Size: 30.00cm * 20.00cm * 20.00cm
• Package Gross Weight: 5.000kg

Product Description

Product Description

Sanitary Stainless Steel SS316L DN100 T22 Intelligent Pneumatic Double Seats Mix-proof Valves

This design is designed to ensure product mixing and leak detection when two different products flow through the same valve, and can replace the use of a dual seat anti mixing valve . It is widely used in beer, beverage, dairy, food, fruit juice, pharmacy, biological, toothpaste, cosmetics and so on.

 

Working Principle

This valve is normally in a normally closed (NC) state and is equipped with two small pneumatic valves. Normally, it is in a normally open (NO) state and only needs to supply compressed air to the pneumatic head to synchronously close the two small valves. The main valve core is equipped with two independent seals, forming a leak detection and cleaning chamber between the two seals. Leaking products can flow out from the small valve outlets on both sides and the seals can be replaced in a timely manner. When performing CIP cleaning, the fluid flow direction is facing the square core of the valve core, which can comprehensively clean the main valve core (with a taper on the main valve core) and make the external CIP valve insensitive to water hammer effect. It can replace the double seat anti mixing valve as a valve array.

Product Parameters

Product Photos

Main Parameter 

Standard	SMS,DIN,3A
Material Contact Parts	SS304/SS316L(1.4301/1.4404)	Provided with material inspection report
Material Non-contact Parts	SS304(1.4301)
Size	1.5"-4", DN40-DN100
Integrated Body Combination	T11 00°,T11 90°,T11 180°,T11 270° T12 00°,T12 90° T21 00°,T21 90° T22 00°,T22 90°
Assemble Body Combinatio	T11, T12, T21, T22
Connection	Butt-weld, Tri clamp, Male Thread, Female-Male Threaded, Union, Weld-Thread, Flange
Seal Material	Silicone, EPDM, FKM, Buna. All seals material comply with FDA21CFR117.2600
Power Option	Position Sensor, C-top Controller, C-top Controller (AS-I)
Proximity Switch	6-36V DC, 2pc of NPN or PNP (Options)
Input Power Supply	24V DC
Max. Working Pressure	≤6bar(87si)
Supply Pressure for Air Actuator	4~8bar(58psi~116psi)
Compressed Air Connection	Furnish Air Pipe with Air Connector G1/8"
Working Temperature Range	-10~120 ºC (14 ~ 248ºF)
External Surface Treatment	Ra32~64uin(0.8~1.6um)
Internal Surface Treatment	Ra16~32uin(0.4~0.8um)
Certificate	ISO 9001, FDA, SGS, CE
Support	OEM & ODM are welcome
Application	Beer, Beverage, Dairy, Food, Fruit Juice, Pharmacy, Biological, Toothpaste, Cosmetics and so on

Design & Features

1.Less components 
2.Less space
3.Easier maintenance 
4.No dead corner 
5.No contact between drain systerm and products 6.The separation chamber cleaning will do not occur any hydraulic - pressure and not influenced by the  equipment or valve status.

Options

1.Various standards can be provided: SMS,DIN,3A
2.Material contacts parts: SS304 and SS316L
3.Available in sizes from 1.5" to 4", DN40 to DN100
4.The gasket can be Silicone,EPDM,FKM,Buna. All seals material comply with FDA21CFR117.2600 5.Connection can be butt-weld, tri clamp, male thread, female-male threaded,weld-thread, flange or others upon request.
6.Power operated: Position Sensor, C-top Controller, C-top Controller (AS-I) 7.The valve body can be customized with a wide selection of different connections.

 

Technical Specifications

Max. Working Pressure≤6bar(87si)
Supply Pressure for Air Actuator: 4~8(58psi~116psi)
Temperature range: Domestic Silicone:-22 ~ 302°F (-30~150ºC)
Domestic EPDM:14 ~ 230°F (-10~110ºC)
Importing Silicone:-40 ~ 392°F (-40~200ºC)
Importing EPDM:-13~ 266°F (-25~130ºC)
Buna:5~ 212°F (-15~100ºC)
FKM:14 ~ 392°F  (-10ºC~200ºC )

Product Drawings

Packaging & Shipping

To better ensure the safety of your goods, professional, environmentally friendly, convenient and efficient packaging services will be provided.

Product Application

XuSheng & ComPass Valves are widely applied to many fileds,such as beer,beverage,dairy food,fruit juice,pharmacy,biological etc.

Company Profile

Founded in 2011,Xusheng Valves(Compass Valves), as a global sanitary valves manufacturer,has grown to become one of leading valves manufacturers for high precision stainless steel sanitary valves, pipe fittings,pumps and tanks.
 
Totally 112nos of workers and the factory Covers 4035m2,our warehouse covers 1000m2. We have 29 sets of LG Mazak machines and other CNC machine from Japan ; Meanwhile,we have 2 sets of automatic machining unit.
 
To assure better quality, we have the full inspecting quality control equipment: 1nos Ra roughness instrument, 3nos stainless steel spectrometer, numbers of roundness instrument, numbers of thickness instrument, numbers of radius instrument, 3 nos pressure testing center.
 
Xusheng Valves(Compass Valves) is still developing and innovating new products to ensure that the products are more energy-efficient, efficient and competitive.

FAQ

Q1. Are you a trading company or factory?

A:We are a manufacturing factory.

Q2. What's the payment terms?

A:For small testing orders,we accept Paypal,Western Union,T/T and credit Card.
   For mass orders,we accept T/T and L/C.

Q3.How do you control the quality?

A:Quality control is very important to avoid material mixing and poor quality.We control the quality from beginning to the end.We only have 304 and 316L two different materials.100% inspection on raw material.During production,different materials in different place.After materials are finished,we choose 10% for inspection.If there is 0.1% problem in 10%,then no excuse to go ahead for inspecting 100% of the materials.

Q4.If there is any quality problem,how do you solve it?

A:We are proud that we never let one customer leave us.We are not 100% perfect,there is some quality problem.We try our best to provide the correct materials in the beginning,so we need less time for quality problem.If there is any quality problem,we take the responsibility.We believe what we are doing together,it will get back tomorrow.If we leave our responsibility,customer will leave us.If we always take our responsibility,we keep our customers with us.

Q5.How long is your delivery time?

A:For normal production in 7-10days.For bulk order in 15-25days.

Q6.Warranty

A:One year warranty for all of our stainless steel products.Gaskets are not included due to the different application for
customers.

 

Q7.How to order Sanitary Intelligent Pneumatic Double Seats Mix-proof Valves?
1.What's model , such as FH01 or FH02 ?
2.What's material, such as SS304 or SS316L ?
3.Which size, the size is from 1.5"to 4"and from DN40 to DN100 ?
4.What's body combination, such as T11, T12, T21 or T22 ?
5.What's control head, such as 24V or 4-20mA signal ?