Sanitary Stainless Steel Pump High Viscosity Yogurt Jam Honey Lobe Rotor Pump

Product Description

--------------Rotary Lobe Pump Product Despription--------------

Rotary lobe pumps are positive-displacement type pumps that use two or more lobes rotating around parallel shafts in the pump's body to move liquids. They are widely used in the hygienic processing industries, including food & beverage processing and biopharmaceutical manufacturing.
 

Character:
1.There Is A Certain Gap Between Rotor And Rotor, No Friction Coefficient,So Pump Have A Long Service Life Time.
2.It Is Easy To Install And Disassemble,And It Is Convenient To Maintain, Clean .There Is Less Wearing Parts.
3.High Efficiency And Energy Saving, Stable Transportation, Low Failure Rate, No Leak Sealing And Low Noise.
4.The Viscosity Of The Transportable Medium Is ≤2000000 Cp, And The Pump Can Transfer Slurry Containing 70% Solids.
5.It Can Transport Gas, Liquid And Solid Three-Phase Mixture Materials.
6.With Vfd, The Flow Can Be Adjusted At Will, And The Pump Can Be Used As A General Metering Pump.
7.If Need,We Can Do The Pump With Heating Jacket.
8.Applicable Temperature: -50 °C -250 °C.
9.Types Of Inlet/Outlet Connection: Flange Joint,Threaded Connection; Quick Connection.
10.Seal Type: Mechanical Seal And Packing Seal.

Techncal Date:

Product Name:	Sanitary Stainless Steel Pump High Viscosity Yogurt Jam Honey Lobe Rotor Pump
Description:	Designed according to 3A standard, widely used for transfer viscous media in the food-processing, cosemtics and pharmaceutical industries.
Construction:	Horizontal Ace series, diffirent rotor shapes(single rotro,tri-lobe rotors and butterfly type rotors)
Material:	SS304/SS316L
Seal Material:	EPDM (Standard, approval)
Max. Flow:	43000Liter/h
Max.pressure:	10bar
Speed	1-1000 rmp
Rotor Type:	2-leaves, 3-leaves, butterfly, signal butterfly
Mechanical seal:	SIC/SiC/EPDM(Standard)
Motor power:	0.55kw,0.75kw, 1.1kw, 1.5kw, 2.2kw, 3kw, …22KW
Sealing option:	Sanitary single mechanical seal/Double mechanical seal with cooling system
Voltage:	220V, 380V(110-480v)
Motor:	ABB, Siemens,Our Domestic Brand,50hz/ 60hz
Surface treatment:	Inner polished and Sandblast outside
connection:	Clamp, Thread, weld, Flange
Availably standard:	DIN, SMS, 3A, RJT, ISO/IDF
Operated:	Electic
Application scope:	Dairy, food, beverage, pharmacy, cosmetic, etc

-----------ADVANTAGES OF ROTARY LOBE PUMPS-----------

Since the pump's lobes do not come into contact with each other, lobe pumps can move solids suspended in slurries (such as cherries or olives in food processing applications) without product damage. The gentle pump action further minimizes product degradation. Can handle larger sized particles than may be pumped with other types of positive displacement pumps. May be easily cleaned using either clean-in-place (CIP) or steam-in-place (SIP) methods, making them ideal for hygienic processing applications. Highly efficient for pumping very viscous liquids. Offer accurate and consistent fluid output that is unaffected by changes in head pressure, assuming sufficient fluid viscosity. The fluid flow can be increased or decreased by controlling the drive speed. If wetted, rotary lobe pumps are also self-priming, and can run dry for long periods of time (assuming the pump's seals are lubricated). Generally easy to maintain.
Options
Mechanical seals: SiC/SiC or TuC/SiC.
Cooled mechanical seal, pressurised
Double mechanical seal, lip seal or Oring seal.
Gaskets in EPDM or PTFE.
Heating chamber (Jacket).
Isolation can.
Vertical support.
Rectangular nozzle.
Various kinds of drives and protections (gearbox drive with optional frequency converter.
Pulley/mechanical drive speed selector).
Trolley and/or control panel.
Connections: Clamp, SMS, RJT, etc.

 

Main Application Characteristics 
High Viscosity Material Feeding Pump With the characteristics of volume pump, low rotation speed, high output torque, high temperature resisting, the rotor pump plays a very important role in feeding high viscosity, high temperature material fields. It has a unique operation principle matching and can be used matching a powerful driving system, so that the rotor pump can output a powerful driving moment at a low speed and ensure material feeding consistently, without stagnancy, and also can ensure that the material performance in the process of material feeding not be damaged. The medium viscosity can reach 1,000,000CP fed by this pump.

 

Thin Medium Feeding Pump 
When rotor pump feeding special thin medium, especially feeding thin medium without pulse as required, a big performance advantage can be shown. If the viscosity of the fed medium descends and leakage increases, driving system matched with rotor pump can improve the rotation speed and ensure the invariance of the output flux.

 

Sanitary Feeding Pump 
All parts contacting with material are made of stainless steel which is conforming to sanitary standard, applicable to sanitary and erosion resisting place in fields of food, drinks, pharmacy, chemical industry, etc

 

Heat Preservation Sleeve Design 
Rotor pump with heat preservation sleeve function can be provided in different working places. This configuration can ensure the material which is easy to be coagulated during feeding to preserve the heat, without coagulation.

 

Water Cleaning Mechanical Seal 
Mechanical seal configuration with water cleaning function can be provided, preventing equipment normal operation on the end surface of the mechanical seal from coagulation during feeding high viscosity material, and the service life mechanical seal in bad environment can be ensured.

 

Almost Have No Quick-wear Parts 
It doesn't have any damage on the part during the rotor pump is operating (except mechanical seal), all parts contacting with material is made of stainless steel. A pair of rotors run synchronically during operating in a space with each other, no contact, it won't be any damage in theory, the rotor pump can work at temperature of 220ºC in all environments.

 

Choose The Driving System 
Motor+fixed relative ratio speed reducer:the driving is easy with cons-tant rotary speed of the rotor,which also leads to nonadjustablity of flow Motor+mechanical abrasive stepless speed regulator:the speed regulator changes the speed by manual adjustment,which is safe,reliable and infinitive flow adjustment.But thenon-automatic adjustment is also troublesome. Speed regulating should be done in operation not in shutoff state. Pleasereferto manufacturer instruction for maintenance and servic. Frequency transformed motor+frequency transformer:it realizes both automatic adjusting and infinitive adjustment of flow.It is highly automatic and has large torque in low speed.But the frequency transformer is expensive. ase refer to manufacturer instruction for maintenance and service.

Since the pump's lobes do not come into contact with each other, lobe pumps can move solids suspended in slurries (such as cherries or olives in food processing applications) without product damage. The gentle pump action further minimizes product degradation. Can handle larger sized particles than may be pumped with other types of positive displacement pumps. May be easily cleaned using either clean-in-place (CIP) or steam-in-place (SIP) methods, making them ideal for hygienic processing applications. Highly efficient for pumping very viscous liquids. Offer accurate and consistent fluid output that is unaffected by changes in head pressure, assuming sufficient fluid viscosity. The fluid flow can be increased or decreased by controlling the drive speed. If wetted, rotary lobe pumps are also self-priming, and can run dry for long periods of time (assuming the pump's seals are lubricated). Generally easy to maintain.

-----------Related Rotary Lobe Pump Products-----------

 

 

 

 

 

 

 

 

Working Principle of Rotary Lobe Pump:

The rotary lobe pumps we also called them lobe rotor pumps. They are one popular transfer pump to conveying the food, beverage, pulp and paper, chemical, pharmaceutical and so on. The rotor lobe pump relies on two synchronously rotating rotors that generate suction (vacuum) at the inlet during the rotation. Thereby sucking in the material to be conveyed. Both rotors split the rotor chamber into different spaces. Then operate in the order of 1-2-3-4. The medium is delivered to the discharge port. In this cycle, the medium (material) is continuously transported out by the source.

Different Kind of Lobe Options for the Rotor Lobe Pump
1.Single Lobed Rotor: More suitable for conveying media which containing large granular materials. The breaking rate of large granular materials is low. But on other hand it is not popular one for used, Because its pulsation is large and pressure is low, also the volume is small for the space of transferred materials.

2. Two-Lobed Rotor (Butterfly Rotor) More suitable for conveying media which containing small and medium-size granular materials. The breaking rate to these materials is low and getting slightly pulsating. The volume is a little less than three-lobed rotor for the space of transferred materials.

3.Three-Lobed Rotor It is widely used one rotor. The volume is bigger than other type of rotors for the space of transferred materials. Also each performance is higher than other rotors. Just it has a certain rate of breakage to the particulate materials on the transport way.


4.Multi-Lobed Rotor(4-12) The volume is more smaller for the space of transferred materials and breaking rate more higher when the quantity of rotary vane of rotor be increased, . Just the transport way more stable.

 

 

-------------- Application------------------

Dairy Products: Yogurt, Cream, Ice Cream, Cheese And Whey.
Beverages: Beer, Wort, Yeast, Soft Drinks, Fruit Concentrates, Fruit Drinks.
Food: Tomato Sauce, Vegetable Paste, Seasoning, Sweeteners, Yeast Paste, Salad, Meat Emulsion, Edible Oil.
Candy: Syrup, Cream Stuffing, Fruit Puree, Fruit Filling, Pudding, Jam, Jelly, Chocolate.
Cosmetics: Creams And Lotions, Hair Gels, Hair Dyes, Essential Oils.
Drugs: Pill, Extract, Emulsion, Paste.
Chemicals: Fats, Solvents, Resins And Polymers, Dyes...

--------------Company Profile----------------

 

Our company can provide a variety of products,such as sample valve,divert valve, mix proof valve,pressure relief valve, manual and pneumatic butterfly valve, check valve,diaphragm valve,ball valve,pipe fitting,manhole cover,pump tube/pipe and other related products.All products can be made according to different materials and industrial standard,such as SMS,DIN,ISO,RJT,DF,BS,DS and BPE.

 

Our products are widely applied to dairy, food, beer, beverage, chemical industrial of equipment, and cosmetic industries. All technical aspects have reached the international leading levels and are in conformance with GMP requirements. 

 

Provide process desigh, machinery manufacturing, installation,technical training

 

We applies the most advanced CNC machine from Japan for processing,cutting machines, automatic equipment,complete
inspection equipment,excellent quality control system, an after-sale service center and strong production capacity. It makes each products go to forefront of our line and shortens the quality gap between imported equipment as well as accessories.

 

We persist in the principle of "Quality First,Customer Satisfaction" and will create more excellent liquid fittings to meet customers' requirement by full passion and first-class service.Moreover,we can also design according to your drawing and samples.

 

We believe that sincere service and good quality will let you cooperate with us and achieve mutual benefits, we welcome wordwide friends to give us more supports and suggestions!!

 

------------------FAQ------------------

Q1. Are you a trading company or factory?

We are a manufacturing factory.

 

Q2. Do you have certificate for the materials?

Is very important for the food processing machines.

 

Q3. May I have free sample before ordering?

Yes, our company is very pleased to send you free sample for quality test as long as

freight cost being paid by buyers themselves.

 

Q4. What's the payment terms?

For small testing orders, we accept Paypal, Western Union, T / T and credit Card.

For mass orders, we accept T/T and L/C.

 

Q5. How do you control the quality?

Quality control is very important to avoid material mixing and poor quality,We control the

quality from begining to the end. We only have 304 and 316L two different material.100%

inspection on raw material.During production, different materials in different place. After 

materials are finished, we choose 10% for inspection.If there is 0.1% problem in 10%, 

then no excuse to go ahead for inspecting 100% of the materials.

 

Q6. If there is any quality problem, how do you solve it?

We are proud that we never let one customer leave us. We are not 100% perfect,there is

some quality problem.We try our best to provide the correct materials in the begining, so

we need less time for quality problem.If there is an quality problem,we take the 

responsibility, customer will leave us.If we always take our responsibility, we keep our

customers with us.

 

Q7. How long is your delivery time?

For normal production in 7-10 days.For bullk order in 15-25 days.

 

Q8. Warranty

One year warranty for all of our stainless steel products.Gaskets are not included due to

the different application for customers.

 

Q9. More questions are appreciated.