Sanitary Mobile in-Line High Shear Homogeneous Mixer High-Speed Shearing Emulsification Pump

Product Description

-------------- Emulsification Pump Product Despription--------------

Sanitary emulsification pump is high-performance equipment for continuous production or recycling of fine materials, widely used in food, pharmaceutical, chemical, and other industries, where the food and pharmaceutical industries have higher sanitary requirements for emulsification pumps. The working principle of a clean emulsification pump is that the material is sucked in through the inlet, sheared, squeezed, and homogenized under the rotor speed of 2800 rpm, and then discharged from the outlet after the material is thoroughly homogenized and emulsified to achieve the purpose of mixing, crushing and emulsification. The basic structure of the sanitary emulsification pump is composed of a motor, spindle, stator and rotor, shell, base, inlet, and outlet. Sanitary emulsification pump is clean equipment parts surface are polished, contact material using 304 or 316L stainless steel materials, import and export for by any fast connection, can comply with GMP norms, to ensure the safety of materials, health.

Pipeline High Shear Dispersing Emulsifer

High Shear Dispersing Emulsifier Is Applied In Many Fields......



 

Emulsification pump

The Sanitary emulsification pump needs to meet the following sanitary requirements.
1, the pump body and material contact parts are used 304, 316 stainless steel or other materials that will not react with the material and cause contamination to the material.
2, the pump body in the material production will not have leaks or debris mixed into the situation.
3, there is basically no, or no material quickly left inside the pump body, so it is not easy to clean the parts.
4, easy to use, easy to maintain.
5, the pump body runs smoothly and reduces the difference in mass production quality as much as possible. The Sanitary emulsification pump fully meets food equipment requirements and can be used confidently in food, pharmaceutical, fine chemical, and other places with high sanitary conditions. Hengdong clean emulsification pump has a large capacity, handles a broader range of viscosity, has no batch-to-batch production quality differences, has a low head conveying function, low noise, smooth operation, high efficiency, and can pass through the working chamber, etc.

Working Principle:
In the chamber, there are 1-3 stator and rotor forming pair and clutch. Driven by the motor, the rotor rotates rapidly to produce strong axial suction, and the material is sucked into the cavity. The material is dispersed, cut and emulsified in the shortest time, so that the diameter range of particles is smaller, so as to produce fine and stable products.

Features:
Maximum flow rate Max Flow rate: 50m3/h
Maximum power Max power :55KW
Maximum temperature Max temperature: -20 ° C to 140 ° C
Material refinement Media refinement: ≤ 60 GRIT (≈ 300μm) ≤60 mesh (about 300μm)
Material: 304 /316L, 1.431/1.4404, ASME BPE 316L, 1.4435 NB2 Fe≤0.5%
Surface treatment: ≤ Ra0.8μm, ≤ Ra0.6μm, ≤ Ra0.4μm
Machine seal: single seal and double seal


Design and Standard:
- Design based on 3A hygienic standard
- Adjustable stainless steel leg
- Mechanical seal: Single mechanical seal and double mechanical seal
- Motor housing: Cold rolled stainless steel plate
- Investment casting impeller: AISI 304/316L
- Contact parts with material: Viton, EPDM
- Gasket: SSC-Sic/EPDM
- Internal surface: Ra≤ 0.8um
- External surface: Mirror polish

Notes

*Flow listed on the table refers to the datas measured when the medium is water, the exit pressure≤0.2Mpa of the model listed in the table.
*If have high temperature, high pressure, flammability, explosion and erosion, relevant parameters must be provided clearly for selecting customization precisely.
*For poor liquid medium, a pump which has a matching flow is suggested to feed at the inlet, input pressure≤0.2Mpa.
 

Techncal Date:

Product Name:	Sanitary emulsification pump
Material:	SS304 / SS316L / 1.4301 / 1.4404
Seal Gasket:	EPDM  FPM(Viton) and NBR
Max. Flow:	140 m3/h
Max. Speed:	3600 min-1, 2900min-1
Max. Head:	70M (7bar)
Temperature	-20~140 °C
Mechanical seal:	SIC/C/EPDM (Standard), C/SIC, TC/TC
Motor power:	1.5kw~30kw
Voltage:	110V, 220V, 380V
Motor:	ABB/SIEMENS
Motor Frequency:	50HZ, 60HZ
Available connection:	Clamped, Threaded, Flanged
Operation:	By electric motor
Certification:	ISO
Application scope:	Dairy, food, beverage, pharmacy, cosmetic, beer etc
Structure:	Open impeller pump
Trolley	Optional
Control panel	Optional

-----------ADVANTAGES OF Emulsification Pump-----------

1,  Large processing capacity,suit industrialized on-line continuous production.
2,  Particle size distribution range narrow,high evenness.
3,  Saving energy consume,saving time,high efficiency.
4,  Low noise,stable operation. 
5,  Dispel of batch production quality difference.
6,  No deal angle,material 100 percent through disperse shear.
7,  Having short distance,low head convey function.
8,  Using simple,convenient repair.
9,  Can realize automatic control. 

-----------Related Emulsification Pump Products-----------

 

-------------- Application------------------

Mainly used in food, beverage, pharmaceutical, health care, fine chemicals, coatings, pesticides, daily washing, paper and other industrial fields.

1. Cosmetics industry: skin care cream, shaving cream, shampoo, toothpaste, cold cream, cold sun cream, facial cleanser, nutrition,dense, detergent, shampoo, hair cream, conditioner, serum, moisturizing cream, Hand cream and so on.
2. Daily chemical industry:Laundry liquid production, hand sanitizer, toilet net, car glass water.
3. Pharmaceutical Industry:Latex, emulsion, ointment (ointment), oral syrup, oral liquid and the like.
4. Food Industry:Sauces, cheese, nutritional liquid, baby food, chocolate, sugar and so on.
5. Chemical Industry:Latex, Sauce, saponified products, paints, coatings, resins, adhesives, lubricants and so on.

 

--------------Company Profile----------------

 

 

 

Our company can provide a variety of products,such as sample valve,divert valve, mix proof valve,pressure relief valve, manual and pneumatic butterfly valve, check valve,diaphragm valve,ball valve,pipe fitting,manhole cover,pump tube/pipe and other related products.All products can be made according to different materials and industrial standard,such as SMS,DIN,ISO,RJT,DF,BS,DS and BPE.

 

Our products are widely applied to dairy, food, beer, beverage, chemical industrial of equipment, and cosmetic industries. All technical aspects have reached the international leading levels and are in conformance with GMP requirements.

 

Provide process desigh, machinery manufacturing, installation,technical training

 

We applies the most advanced CNC machine from Japan for processing,cutting machines, automatic equipment,complete
inspection equipment,excellent quality control system, an after-sale service center and strong production capacity. It makes each products go to forefront of our line and shortens the quality gap between imported equipment as well as accessories.

 

We persist in the principle of "Quality First,Customer Satisfaction" and will create more excellent liquid fittings to meet customers' requirement by full passion and first-class service.Moreover,we can also design according to your drawing and samples.

 

We believe that sincere service and good quality will let you cooperate with us and achieve mutual benefits, we welcome wordwide friends to give us more supports and suggestions!!

------------------FAQ------------------

Q1. Are you a trading company or factory?

We are a manufacturing factory.

 

Q2. Do you have certificate for the materials?

Is very important for the food processing machines.

 

Q3. May I have free sample before ordering?

Yes, our company is very pleased to send you free sample for quality test as long as

freight cost being paid by buyers themselves.

 

Q4. What's the payment terms?

For small testing orders, we accept Paypal, Western Union, T / T and credit Card.

For mass orders, we accept T/T and L/C.

 

Q5. How do you control the quality?

Quality control is very important to avoid material mixing and poor quality,We control the

quality from begining to the end. We only have 304 and 316L two different material.100%

inspection on raw material.During production, different materials in different place. After

materials are finished, we choose 10% for inspection.If there is 0.1% problem in 10%,

then no excuse to go ahead for inspecting 100% of the materials.

 

Q6. If there is any quality problem, how do you solve it?

We are proud that we never let one customer leave us. We are not 100% perfect,there is

some quality problem.We try our best to provide the correct materials in the begining, so

we need less time for quality problem.If there is an quality problem,we take the

responsibility, customer will leave us.If we always take our responsibility, we keep our

customers with us.

 

Q7. How long is your delivery time?

For normal production in 7-10 days.For bullk order in 15-25 days.

 

Q8. Warranty

One year warranty for all of our stainless steel products.Gaskets are not included due to

the different application for customers.

 

Q9. More questions are appreciated.